Depth Filters
Alioth Alidep® Depth Filter is mainly used for the clarification step in pharmaceutical process, and its disposable design provides greater flexibility for large-scale production.
Alidep® Depth Filter has various media combinations, and is mainly composed of cellulose, filter aids, and positively charged resins. It provides strong dirt-holding capacity and may be used for the clarification of cell culture fluid.
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Product Characteristics
Product series
Alidep® process development
scale (L series)Alidep® laboratory scale
(P series)Alidep® production scale
(M series)Effective filtration area (EFA)
23cm2
270cm2, 540cm2
0.11m2, 0.55m2, 1.1m2
Overall dimension (cm)
9.4×7.1×4.3cm
22×14×(7.4~9.6) cm
62×32×(3.1~12.4) cm
Inlet, outlet and exhaust port
Luer connector:
Polypropylene6 mm hose connector: Glass
fiber-filled polypropyleneFlat end connector: Glass
fiber-filled polypropyleneFrame and cover material
Glass fiber-filled polypropylene
Filter plate
Cellulose, filter aids and resin
Supporting layer
Polypropylene
O-ring
Silicone
Aerosol challenge test
Aerosol leakage < 0.01%
Maximum Operating Pressure
3.5 bar @ 40℃
Maximum forward differential
pressure3.0 bar @ RT
Maximum reverse differential
pressure2.0 bar @ RT
Tolerance to sterilization
Up to 2 cycles of high-pressure sterilization at 125°C for 60 minutes
Indirect food additive
The raw materials of all Alidep® Depth Filter components comply with the requirements for food additives in FDA 21 CFR 177-182
Toxicity
The raw materials of all Alidep® Depth Filter components, including filter plates ( mainly made from cellulose, filter aids and resin ), frames and covers made from glass fiber-filled polypropylene, depth supporting nets made from polypropylene, and silicone O-rings, meet the requirements for in vivo biological safety of Class VI plastics in USP < 88 >
Bacterial endotoxin
After rinsing an Alidep® Depth Filter with 9 L / m2 purified water, the endotoxin level of rinsing liquid is < 0.25 EU/mL, which complies with the requirements for water for injection in Chinese Pharmacopoeia and United States Pharmacopoeia
※The thickness of filter is related to the number of filter plate layers
Pore Size Range
Name of medium
Application
Features
Composition
Double-layer HD Series
Primary clarification of
cell culture fluidTwo-stage filter plate and open pore, which
can retain large particles and fragmentsCellulose, filter aids and resin
Double-layer HA Series
Secondary clarification
of cell culture fluidDouble-stage filter plate and dense structure,
which can achieve more strict turbidity controlCellulose, filter aids and resin
Double-layer HC Series
Direct clarification of
cell culture fluidDouble-stage filter plate, which is designed to clarify material liquid with a low cell density
Cellulose, filter aids and resin
Double-layer CE Series
Clarification of plasmids
and virus particles, etc.Double-stage filter plate, which features low adsorption
Cellulose
Pore Size Range
Conductivity Test Results pH Test Results
TOC Test Results Test Results of Flow Differential Pressure
Validation Methods and Results
Conductivity
Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L/m2 pure water for 10-20 minutes. The conductivity ranged from 2.79 to 7.51 μS/cm
NVR
Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L / m2 pure water for 10-20 minutes. The NVR ranged from 667 to 1,314 mg
TOC
Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then washed with 100 L / m2 pure water for 10-20 minutes. The TOC ranged from 1.12 to 1.55 mg/L
pH
Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L / m2 pure water for 10-20 minutes. The pH ranged from 6.10 to 6.62
Endotoxin
Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L / m2 pure water for 10-20 minutes, followed by soaking in pure water for 24 hours. The endotoxin level was < 0.25 EU/mL as indicated by Tachypleus Amebocyte Lysate test
Flow differential pressure
Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L / m2 pure water for 10-20 minutes. The experiment was conducted at room temperature. After venting, the flow rate was gradually increased, and the upstream and downstream pressures were observed. Within 8 LPM, the differential pressure was < 0.6 bar
Tolerated liquid pressure
Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes, twice. The tightness of filter was tested. High-viscosity solution was filtered to increase the upstream and downstream differential pressure of filter. The filter was subjected to forward and reverse pulse pressures at room temperature, followed by rinsing, drying and tightness challenge test. At room temperature, Alidep® Depth Filter can withstand 3.0 bar forward pressure and 2.0 bar reverse pressure