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深层过滤器

Depth Filters

Product Introduction
Alioth Alidep® Depth Filter is mainly used for the clarification step in pharmaceutical process, and its disposable design provides greater flexibility for large-scale production.
Alidep® Depth Filter has various media combinations, and is mainly composed of cellulose, filter aids, and positively charged resins. It provides strong dirt-holding capacity and may be used for the clarification of cell culture fluid.

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Depth Filters DataSheet
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    • Disposable design, and no need for cleaning validation

    • Modular design, which enables adaptation to current mainstream clarification holders and systems

    • Small residual volume, which allows for full recovery of target products and improves recovery rate

    • Flexible media selection, which enables targeted product development based on the characteristics of material liquid

    • Strict production control and release testing, reliable performance and sturdy structure, which result in lower process risk

    • Easy operation, small footprint and space-saving

  •  

    • Clarification of CHO cell culture fluid

    • Clarification in vaccine production process

    • Clarification of yeast fermentation broth (after centrifugation)

    • Clarification in plasmid production process (E. coli lysate)

    • Clarification of lentivirus and adeno-associated virus culture fluid

    • Clarification of other complex material liquids

  • Product Characteristics

    Product series

    Alidep® process development
    scale (L series)

    Alidep® laboratory scale
    (P series)

    Alidep® production scale
    (M series)

    Effective filtration area (EFA)

    23cm2

    270cm2, 540cm2

    0.11m2, 0.55m2, 1.1m2

    Overall dimension (cm)

    9.4×7.1×4.3cm

    22×14×(7.4~9.6) cm

    62×32×(3.1~12.4) cm

    Inlet, outlet and exhaust port

    Luer connector:
    Polypropylene

    6 mm hose connector: Glass
    fiber-filled polypropylene

    Flat end connector: Glass
    fiber-filled polypropylene

    Frame and cover material

    Glass fiber-filled polypropylene

    Filter plate

    Cellulose, filter aids and resin

    Supporting layer

    Polypropylene

    O-ring

    Silicone

    Aerosol challenge test

    Aerosol leakage < 0.01%

    Maximum Operating Pressure

    3.5 bar @ 40℃

    Maximum forward differential
    pressure

    3.0 bar @ RT

    Maximum reverse differential
    pressure

    2.0 bar @ RT

    Tolerance to sterilization

    Up to 2 cycles of high-pressure sterilization at 125°C for 60 minutes

    Indirect food additive

    The raw materials of all Alidep® Depth Filter components comply with the requirements for food additives in FDA 21 CFR 177-182

    Toxicity

    The raw materials of all Alidep® Depth Filter components, including filter plates ( mainly made from cellulose, filter aids and resin ), frames and covers made from glass fiber-filled polypropylene, depth supporting nets made from polypropylene, and silicone O-rings, meet the requirements for in vivo biological safety of Class VI plastics in USP < 88 >

    Bacterial endotoxin

    After rinsing an Alidep® Depth Filter with 9 L / m2 purified water, the endotoxin level of rinsing liquid is < 0.25 EU/mL, which complies with the requirements for water for injection in Chinese Pharmacopoeia and United States Pharmacopoeia

    ※The thickness of filter is related to the number of filter plate layers

    Pore Size Range

    Name of medium

    Application

    Features

    Composition

    Double-layer HD Series

    Primary clarification of
    cell culture fluid

    Two-stage filter plate and open pore, which
    can retain large particles and fragments

    Cellulose, filter aids and resin

    Double-layer HA Series

    Secondary clarification
    of cell culture fluid

    Double-stage filter plate and dense structure,
    which can achieve more strict turbidity control

    Cellulose, filter aids and resin

    Double-layer HC Series

    Direct clarification of
    cell culture fluid

    Double-stage filter plate, which is designed to clarify material liquid with a low cell density

    Cellulose, filter aids and resin

    Double-layer CE Series

    Clarification of plasmids
    and virus particles, etc.

    Double-stage filter plate, which features low adsorption

    Cellulose

     

    Pore Size Range

    Conductivity Test Results                                                                                         pH Test Results

     

    TOC Test Results                                                                                                                Test Results of Flow Differential Pressure

     

    Validation Methods and Results

    Conductivity

    Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L/m2 pure water for 10-20 minutes. The conductivity ranged from 2.79 to 7.51 μS/cm

    NVR

    Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L / m2 pure water for 10-20 minutes. The NVR ranged from 667 to 1,314 mg

    TOC

    Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then washed with 100 L / m2 pure water for 10-20 minutes. The TOC ranged from 1.12 to 1.55 mg/L

    pH

    Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L / m2 pure water for 10-20 minutes. The pH ranged from 6.10 to 6.62

    Endotoxin

    Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L / m2 pure water for 10-20 minutes, followed by soaking in pure water for 24 hours. The endotoxin level was < 0.25 EU/mL as indicated by Tachypleus Amebocyte Lysate test

    Flow differential pressure

    Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes. These filters were then rinsed with 100 L / m2 pure water for 10-20 minutes. The experiment was conducted at room temperature. After venting, the flow rate was gradually increased, and the upstream and downstream pressures were observed. Within 8 LPM, the differential pressure was < 0.6 bar

    Tolerated liquid pressure

    Several filters were randomLy selected from different production batches and subjected to high-pressure sterilization at 125°C for 60 minutes, twice. The tightness of filter was tested. High-viscosity solution was filtered to increase the upstream and downstream differential pressure of filter. The filter was subjected to forward and reverse pulse pressures at room temperature, followed by rinsing, drying and tightness challenge test. At room temperature, Alidep® Depth Filter can withstand 3.0 bar forward pressure and 2.0 bar reverse pressure